图书简介
This book is aimed at manufacturing and planning managers who struggle to bring a greater degree of stability and more effective use of assets to their operations, not realizing the degree to which production scheduling affects those objectives. It has been reported that 75% of the problems on the manufacturing floor are caused by activities outside the plant floor. Poor production scheduling strategies and systems are often the biggest contributors to the 75%. The book explains in detail that no scheduling strategy, and especially no transition to a different and better scheduling strategy, will succeed without strong commitment and guidance from senior leadership. Leadership must understand their active role in the transition, that people will feel uncomfortable and even threatened by change, and that they will need to be measured by different standards. Effective scheduling requires that following the schedule and production to plan is more important than trying to maximize each day’s throughput. The book explains the advantages of a structured, regularly repeating schedule: how it can increase throughput, right-size inventory based on cycles and variabilities and therefore make it more usable, and improve customer delivery. It will explain the trade-offs between throughput, inventory, and delivery performance, how those trade-offs are actually decided in production scheduling, and how an appropriate scheduling strategy can make the trade-offs and their ramifications visible. It discusses several popular structured scheduling concepts, their similarities, and differences, to allow the readers to decide which might fit best in their environments. In addition, the authors discuss what makes an appropriate scheduling software system, and why a package designed for structured scheduling offers capabilities well beyond the Excel workbooks used by many companies, and how it offers much more design capability and ease of use than the finite
SECTION 1 – Introduction
Chapter 1 Business Imperatives – Why Scheduling Matters
The Scheduler’s World has been turned upside down
The Challenge of Scheduling
Scheduling is even more Important
Scheduling is a Foundation of Manufacturing Performance
Why Now?
Chapter 2 Characteristics of Process Operations - and Scheduling Challenges
Changeover Difficulty
Starting Up After A Changeover
Sanitation Cycles
Shelf Life Constraints
Multi-Step Manufacturing
Balancing Limited Resources
Divergence Vs Convergence
Product Differentiation Points
Limited Extra Capacity
Summary
Chapter 3 Overview of Production Strategies
Chapter 4 Scheduling Processes and Software
Production Planning
Scheduling
Supporting Processes
Scheduling Software
Goal Seeking Algorithms
Repetitive Scheduling
The Scheduling Process
Software Selection
Chapter 5 Example Process
The Process
Scheduling Information Flow – Communication Between Systems
The Products
Product Differentiating Characteristics
Cultural Challenges
SECTION 2 – Scheduling Strategies
Chapter 6 Repetitive Scheduling Strategies
Product Wheels
Product Wheel Design
Synergy with Lean
Benefits of Product Wheels
Repetitive flexible Supply (RfS)
Rhythm Wheels
Fixed Sequence Variable Volume (FSVV)
Summary
Chapter 7 Dealing With Disruption
The Nature Of Disruption
Ability To Deal With Disruption
An Example - The Story Of P
Trade Policy 买家须知
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