图书简介
Mining haul roads are a critical component of surface mining infrastructure and the performance of these roads has a direct impact on operational efficiency, costs and safety. A significant proportion of a mine’s cost is associated with material haulage and well-designed and managed roads contribute directly to reductions in cycle times, fuel burn, tyre costs and overall cost per tonne hauled and critically, underpin a safe transport system.The first comprehensive treatise on mining haul road design, construction, operation and management,Mining Haul Roads – Theory and Practicepresents an authoritative compendium of worldwide experience and state-of-the-art practices developed and applied over the last 25 years by the three authors, over three continents and many of the world’s leading surface mining operations. In this book, the authors:Introduce the four design components of an integrated design methodology for mining haul roads – geometric (including drainage), structural, functional and maintenance managementIllustrate how mine planning constraints inform road design requirementsDevelop the analytical framework for each of the design components from their theoretical basis, and using typical mine-site applications, illustrate how site-specific design guidelines are developed, together with their practical implementationSummarise the key road safety and geometric design considerations specific to mining haul roadsSpecify the mechanistic structural design approach unique to ultra-heavy wheel loading associated with OTR mine trucksDescribe the selection, application and management of the road wearing course material, together with its rehabilitation, including the use of palliativesDevelop road and operating cost models for estimating total road-user costs, based on road rolling resistance measurement and modelling techniquesIllustrate the approach
1 Introduction to mine haul roads 1.1 Importance of mine haul roads 1.2 Characteristics of mine haul roads 1.3 The provision of mine haul roads 1.4 The quality of mine haul roads 2 Concepts for geometrical design 2.1 Geometric design and safer haul roads 2.2 Integrating design methodology with mining plan 2.3 Geometric design process 2.4 Vertical alignment issues - gradeability and brake performance 2.5 Horizontal (longitudinal) alignment issues 2.6 Safety berms 2.7 Ditches and drainage 2.8 Intersection design 3 Structural design of haul roads 3.1 Background and orientation 3.2 The CBR structural design method 3.3 Mechanistic-empirical design method 3.4 General construction notes - layerworks 3.5 Large tracked and platform-type equipment 4 Functional design 4.1 Introduction and requirements for functional acceptability 4.2 Functional characterisation 4.3 Benchmarking and monitoring functional performance 4.4 Benchmarking and monitoring rolling resistance 4.5 General construction notes - wearing course 4.6 Stabilisation and dust palliation 5 Road management and maintenance 5.1 Background and orientation 5.2 Introduction to road management 5.3 Minimising total costs across a network of roads 5.4 Real-time road maintenance 6 Equipment performance and costing road construction 6.1 Introduction to accounting analysis 6.2 Economic analysis 6.3 Equipment performance and costing for road construction 6.4 Earthworks equipment and typical operations 6.5 Earthworks equipment capital and operational costs 6.6 Cost comparison of road design options 7 New technology and haulage equipment developments 7.1 Background and orientation 7.2 Autonomous haulage 7.3 Drone-based condition monitoring of haul roads 7.4 Haul road geometrical diagnostics - an example 7.5 Fleet management systems
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